Special Transformer

Jiangsu Tianli Electromechanical Co.,Ltd: Your Professional Special Transformer Manufacturer!

 

Our company is a high-tech enterprise specializing in the research and development, production, and sales of transformers and switchgears. It originated from the Haian Transformer Factory established in 1978. As one of the pioneers in the transformer manufacturing industry in China, we have accumulated extensive industry experience and technical expertise, and we have been honored with the title of one of the first "China Famous-Brand Products" in the transformer industry.

 
  • Phase-shifting Transformer
    A phase-shifting transformer is a type of rectifier transformer. The rectifier transformer is the power transformer of the rectifier equipment. The single-phase conductive effect of the rectifier...
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  • Marine Low Voltage Transformer
    Marine low-voltage transformers, as the core equipment of the ship's power system, are designed to meet the harsh requirements of the Marine environment.
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  • Mining Transformer
    Mine transformers are a special type of transformer, specifically designed for mines with explosion hazards such as methane mixed gas and coal dust. These transformers can convert 6KV and 10KV...
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  • Waterproof Transformer
    Marine waterproof transformer uses special core material and winding form, the transformer body is placed in a sealed shell, integral epoxy casting, strong mechanical performance.
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  • Air-water Cooled Transformer
    CS(G)D, CSCD series air-water cooled medium-voltage transformers, the transformer body is placed in a sealed enclosure, and the heat generated by the transformer during operation is carried out of...
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  • Electric Furnace Transformer
    Electric furnace transformers are specialized transformers designed based on the working principles, load characteristics and operational features of various electric furnaces.
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  • Isolation Transformer
    Dry-type isolation transformer with safety H-class 180℃ insulation grade: Transformer is a key component of various power supplies and electrical equipment. The isolation transformer is composed...
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  • Medium Frequency Transformer
    This type of transformer is of dry-type structure, with an insulation class that can reach H-level. Its operating frequency ranges from 400Hz to 30kHz. It is manufactured using special processes...
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Why choose us?

Global competitive pricing

Breaking the bias that "high quality must come at a high price," we make cutting-edge electromechanical equipment accessible. Leveraging 39 years of local supply chain expertise and a global logistics network, we reduce overall costs by over 30%. Our tiered pricing model ensures economies of scale—orders as small as 100 units enjoy a 10% price drop per unit. Transparent cost breakdowns detail raw materials, process premiums, and certification fees, eliminating hidden markups.

Zero-risk manufacturing

End-to-end risk control from blueprint to delivery ensures your success. First-article inspection locks in standards, guaranteeing consistency before mass production. Payment is phased for security: 30% deposit to start → 70% upon shipment → 100% after acceptance. Double warranty coverage: 24-month extended protection, surpassing the industry's standard 12 months.

 

Elite engineering & rapid customization

Our veteran R&D team brings 30+ years of power-electrical design expertise, backed by 50+ patents and technical collaboration with Shanghai Electric Power Research Institute (top-tier in China). Custom electromagnetic solutions delivered within 72 hours of request.

Reliable product quality

Every unit undergoes 100% testing under our comprehensive quality management system. Specialized products endure 72-hour salt spray tests, shock/vibration resistance, stable operation from -40°C to 55°C, and 95% RH humidity tolerance. Proven reliability: 10-year zero-failure record on South China Sea oil rigs.

 

 

Features of Special Transformer

 
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Customized functionality

The design and manufacturing of specialized transformers are based on specific functional requirements. For instance, specialized transformers used in medical equipment may need to provide a stable voltage output to ensure proper device operation.

 

Environmental adaptation

Some specialized transformers might need to operate under harsh environmental conditions, such as high temperatures, low temperatures, high altitudes, etc. Therefore, their design needs to account for these unique environmental requirements.

 

Electrical parameters

The electrical parameters of specialized transformers may differ from those of regular transformers, including input voltage range, output voltage range, rated capacity, etc.

 

Isolation and protection

Certain specialized applications require electrical isolation and protection. As a result, specialized transformers may incorporate additional protective features in their design to ensure electrical safety.

 

Size and weight constraints

In specific scenarios, specialized transformers may need to operate within limited spaces, necessitating a more compact and lightweight design.

 

High-efficiency requirements

Some special applications demand that specialized transformers operate with high efficiency to minimize energy wastage and heat generation.

productcate-500-500

 

Product Parameters

 

Pulse type

Pulse count

Phase difference

Implementation method

Harmonic suppression effect

Typical application scenarios

6 Pulses

60 °

Single-group three-phase bridge rectification

Basic harmonic suppression

General industrial equipment

12 Pulses

30 °

1 Transformer (Y/Δ winding) + 2 sets of rectifier Bridges

Eliminate 5th and 7th harmonics, THD≈6 to 10 percent

Industrial frequency converters, medium power electrolysis equipment

18 Pulses

20 °

1 Autotransformer + 3 sets of rectifier Bridges

Eliminate the 5th, 7th, 11th and 13th harmonics, with THD≈5 to 8%

Electroplating power supply, data center power supply

24 Pulses

15 °

2 Transformers (±7.5° phase shift) + 4 sets of rectifier Bridges

Eliminate harmonics below the 23rd order, THD≤4.4%

Rail transit, high voltage direct current transmission

36 Pulses

10 °

3 Groups of phase difference power supply (such as extended triangle wiring)

Eliminate harmonics below the 35th

High voltage frequency converters, Marine power systems

48 Pulses

7.5 °

4 Transformers or special winding designs

Better harmonic suppression

Shore power systems, precision industrial power supplies

60/72

Pulse

6 ° / 5 °

Multi-winding complex structures (such as axial split type)

Near sinusoidal output

West-east Gas Pipeline booster station, super-large capacity rectifier system

96 Pulses

3.75 °

Modular superimposed design (such as a linear transformer)

Ultra-low harmonic pollution

Experiment-grade high power quality scenarios

 

Application of Special Transformer
 

Medical usage

Transformers are not only used for electric devices like motors and all but they also have application in medical region like MRI machine and X-Ray machines to generate high voltage current. They generate high voltage current that helps in imaging and diagnostics.

 

Railway electrification

Railway electrification relies on transformers to lower high voltage from overhead lines to a safe level for trains. These transformers ensure trains receive the right amount of power for efficient operation, facilitating safe and reliable railway transportation.

 

Backup power systems

Transformers play a vital role in uninterruptible power supply (UPS) systems by providing backup power during outages. They step up or down voltage as needed, ensuring a continuous power supply to critical equipment like computers, servers, and medical devices. Their presence safeguards against disruptions, maintaining operational continuity and preventing data loss or equipment damage.

 

Voltage stabilization

Transformers utilize tap changers to stabilize voltage in circuits, adjusting their turn ratio automatically. This ensures consistent voltage levels, even when the load fluctuates. By continuously monitoring and adjusting, transformers guarantee stable voltage, enhancing the reliability and efficiency of electrical systems, regardless of varying demands.

 

Arc furnaces

Electric arc furnaces rely on transformers to deliver high currents essential for melting metals. These transformers also furnish power for various industrial metal refining procedures, ensuring efficient operations in metalworking and manufacturing industries.

 

How to Cooperate With Us

 

Contact us

The first and most important step is that you contact us. Our process begins the minute you call or email Pacific Transformer.

01

RFQ

Whether you request a quote for a new product design or an existing part, you should have a price in 48 hours.

02

Prototype

After you receive your pricing the prototyping process begins. This generally takes two weeks or less.

03

Production

Once we receive approval of the prototypes, the production turnaround time should be two weeks.

04

Manufacturing

Our ISO 9000 certified process is central to all manufacturing operations. All our products are made using our UL listed insulation system.

05

 

 

Packaging and Shipping

 

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FAQ

 

Q: How do special transformers differ from standard transformers?

A: Special transformers differ in their construction, materials, and design, which are all customized to the specific needs of an application. While standard transformers are built for typical voltage conversions, special transformers are engineered for factors such as high currents, specific frequencies, non-linear loads, or specialized form factors for difficult environments.

Q: How are special transformers used in the marine industry?

A: In the marine industry, special transformers are designed to handle the high voltages and currents present in shipboard power systems while withstanding harsh environmental conditions like vibrations, high humidity, and corrosive salt water. They provide reliable and precise power conversion for propulsion and onboard electrical equipment.

Q: What role do special transformers play in renewable energy?

A: Special transformers are vital in renewable energy systems, such as wind and solar farms, to handle the unique voltage and frequency characteristics of these energy sources. They are designed to manage grid interconnection, often dealing with harmonic distortions and integrating the power into the main electrical grid.

Q: How are special transformers protected from harsh conditions?

A: Special transformers used in harsh environments, such as mining or marine applications, feature high levels of insulation, specialized coatings, and robust enclosures to protect against dust, moisture, and vibration. Designs may include vacuum pressure impregnation or resin casting to fully encapsulate the windings, providing maximum durability.

As one of the leading special transformer enterprises in China, we warmly welcome you to buy high quality special transformer for sale here from our factory. Good service and reasonable price are available.

IF Transformer, Medium - Frequency Transformer, Step Down Transformer