Phase-shifting Transformer
Phase-shifting Transformer

Phase-shifting Transformer

A phase-shifting transformer is a type of rectifier transformer. The rectifier transformer is the power transformer of the rectifier equipment. The single-phase conductive effect of the rectifier device causes the distortion of the alternating magnetic field waveform of the rectifier transformer;
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A phase-shifting transformer is a type of rectifier transformer. The rectifier transformer is the power transformer of the rectifier equipment. The single-phase conductive effect of the rectifier device causes the distortion of the alternating magnetic field waveform of the rectifier transformer; The magnitude of the distortion is determined by the proportion of DC capacity to the grid capacity and the frequency and harmonic order of the harmonic current flowing into the grid. One effective way to suppress harmonics is to shift the phase on the high-voltage side of the rectifier transformer, which can basically eliminate the large amplitude of low-order harmonics.

 

A phase-shifting transformer is a special type of transformer whose primary function is to change the phase of the output voltage to meet the requirements of a particular electrical system or equipment. The design principle of this transformer is based on the law of electromagnetic induction. By adjusting the connection and combination of the transformer windings, smooth or stepwise phase changes can be achieved.

 

The working principle of a phase-shifting transformer can be understood through a simple model of a double-coil transformer. When the primary side of two double-coil transformers of the same specification is connected to the same phase power supply, the voltages on the secondary side are added together to form a new voltage with a phase difference of 180°. If the two coils are connected to different phases of the power supply, the sum of the secondary side voltages will result in a new voltage with a phase difference of 120°. The phase of the output voltage can be flexibly controlled by changing the wiring of the primary side and the secondary side.

 

Phase shifting principle

→ For every doubling of the pulse count, the phase shift Angle is halved ($\theta = \frac{30^\circ}{N/6}$, where N is the pulse count)

→ Construct phase-complementary voltage vectors through multi-winding spatial phase shifting, causing the converter trigger pulses to be offset and superimposed

 

Harmonic elimination mechanism

→ Characteristic harmonic order $h = k \times N \pm 1$(k is an integer)

→ 12 pulses raise the lowest harmonic to the 11th ($h_{min}=12-1=11$), and 24 pulses raise to the 23rd

 

Economic balance

For every doubling of the pulse count, transformer costs increase by 35% to 50%, but filter costs decrease by 60% to 70%

→ 12 pulses is the cost-performance inflection point (the lowest overall cost)

 

Pulse type

Pulse count

Phase difference

Implementation method

Harmonic suppression effect

Typical application scenarios

6 Pulses

60 °

Single-group three-phase bridge rectification

Basic harmonic suppression

General industrial equipment

12 pulses

30 °

1 transformer (Y/Δ winding) + 2 sets of rectifier Bridges

Eliminate 5th and 7th harmonics, THD≈6 to 10 percent

Industrial frequency converters, medium power electrolysis equipment

18 pulses

20 °

1 autotransformer + 3 sets of rectifier Bridges

Eliminate the 5th, 7th, 11th and 13th harmonics, with THD≈5 to 8%

Electroplating power supply, data center power supply

24 pulses

15 °

2 transformers (±7.5° phase shift) + 4 sets of rectifier Bridges

Eliminate harmonics below the 23rd order, THD≤4.4%

Rail transit, high voltage direct current transmission

36 pulses

10 °

3 groups of phase difference power supply (such as extended triangle wiring)

Eliminate harmonics below the 35th

High voltage frequency converters, Marine power systems

48 pulses

7.5 °

4 transformers or special winding designs

Better harmonic suppression

Shore power systems, precision industrial power supplies

60/72

Pulse

6 ° / 5 °

Multi-winding complex structures (such as axial split type)

Near sinusoidal output

West-east Gas Pipeline booster station, super-large capacity rectifier system

96 pulses

3.75 °

Modular superimposed design (such as a linear transformer)

Ultra-low harmonic pollution

Experiment-grade high power quality scenarios

 

Product Advantages

 

Operation optimization

Precisely controls the flow, eliminates circulating overload, balances the load, and improves network utilization

 

Safety and reliability

Enhance stability, prevent cascading failures, limit fault current

 

Economic benefits

Save investment (instead of building new lines), reduce network losses, delay grid upgrades

 

Flexible control

Fast dynamic response, bidirectional regulation, remote automation

 

Space and environment

There is no need to add new power transmission corridors, solving the land and environmental protection bottlenecks of expansion

 

Market value

Unblocks transmission blockages and promotes electricity trading

 

The technology

Is based on mature transformer technology and is highly reliable

 

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